Reduced Energy and Utility Costs
Monitor electricity, water, and gas usage in real time to identify wastage, leakage, and inefficiency — helping industries cut unnecessary expenses and lower operating costs.
Energy Monitoring and Reporting System (EMS)
The Energy Monitoring and Reporting System (EMS) is an intelligent industrial solution designed to monitor, analyze, and optimize the consumption of electricity, water, and gas across your facility — all in real time.
By connecting with energy meters, flow meters, PLCs, and sensors, EMS captures live data from various utilities and converts it into interactive dashboards, automated reports, and actionable insights.
🎯 Key Objectives
Monitor real-time energy, water, and gas usage across departments or equipment
Detect wastage, leakages, and inefficiencies instantly
Generate daily, weekly, and monthly reports for analysis and benchmarking
Support energy-saving, cost-reduction, and sustainability goals
📈 How It Helps
EMS empowers industries to take data-driven decisions that improve operational efficiency and resource utilization. With automated reporting, predictive alerts, and trend analysis, users gain full visibility and control over their utility performance — anytime, anywhere.
In essence, EMS transforms raw utility data into valuable business intelligence, helping industries move toward a smarter, efficient, and sustainable future.
How It Works
The Energy Monitoring and Reporting System (EMS) works by seamlessly connecting industrial equipment, meters, and sensors to a centralized software platform — enabling real-time tracking and intelligent analysis of energy, water, and gas consumption.
01
Connect
EMS integrates with energy meters, flow meters, PLCs, and sensors using industrial protocols like Modbus, MQTT, and OPC UA. This enables live data collection from multiple utilities and machines across the facility.
02
Collect
The connected devices continuously send real-time data — including parameters like voltage, current, kWh, flow rate, and pressure — to the Factory Data Manager (FDM) software platform.
03
Analyze
FDM processes and visualizes the data through interactive dashboards, KPIs, and trend charts. Users can monitor performance, detect anomalies, and benchmark efficiency across departments or shifts.
04
Alert & Automate
Built-in automation rules trigger alarms, notifications, or emails when thresholds are breached or unusual patterns are detected — preventing losses and downtime.
05
Report & Optimize
EMS automatically generates daily, weekly, and monthly reports in Excel or PDF formats.These reports help management identify energy-saving opportunities, optimize consumption, and track performance improvement over time
What You Get
Comprehensive analytics and reporting tools for efficient energy management.
CO2 Emission KPIs
Plant Wise Summary Page.
Single Line Diagram Having Real Time Voltage, Current, KW Data in Electrical Network.
Electricity, Water, Gas All on Single Platform.
Detailed Feeder Dashboard Having Historical and Realtime Data.
Value Norma/High/Low Easy Visualization.
Alarms and Alerts Real Time and Historical Trail.
Automatic Emails on Alert and Reports.
Daily Reports.
Notification App.
Energy Benchmarking.
Power Quality Analysis.
Energy Heat Maps.
Consumption Ranking.
Energy Breakup.
Energy Losses Identification.
Equipment Timeline.
DG Run Hours/Power Down Time.
Solar Performance.
Specific Energy Consumption.
Cost Analysis.
Voltage Unbalancing Alerts.
Current Unbalance Alerts.
Harmonics Overshoot Alerts.
Overload Alerts.
Interruption Counts.
Why It Is Needed
In today’s industrial environment, energy, water, and gas are not just resources — they are major operational costs. Without proper monitoring, factories often face:
- ⚠ Hidden energy wastage and leakages
- ⚙ Unbalanced load and inefficiencies in equipment
- 📉 High utility bills without clear accountability
- ️ Reactive maintenance instead of preventive action
How Energy Monitoring and Reporting System EMS Helps
An Energy Monitoring and Reporting System (EMS) helps overcome these challenges by providing real-time visibility, intelligent alerts, and accurate reports, enabling industries to:
- Reduce energy and resource wastage
- Lower operating costs
- Improve equipment performance
- Support sustainability and compliance initiatives
Whom It is Needed
The EMS is designed for any organization that consumes significant electricity, water, or gas and aims to optimize its usage.It is ideal for:
🏭 Manufacturing Industries
Monitor machine-wise and plant-wide energy use.
Monitor machine-wise and plant-wide energy use.
⚡ Facility & Utility Managers
Track power, water, and gas consumption across locations.
Track power, water, and gas consumption across locations.
🧰 Maintenance Teams
Predict and prevent breakdowns through consumption patterns.
Predict and prevent breakdowns through consumption patterns.
🔌 System Integrators & OEMs
Add value to automation projects with smart monitoring features .
Add value to automation projects with smart monitoring features .
🌿 Sustainability & Energy Auditors
Generate accurate, audit-ready utility reports.
Generate accurate, audit-ready utility reports.
Key Features
Real-Time Visibility & Control
Get a complete view of your plant’s utility performance through live dashboards and KPIs, enabling quick decisions and immediate corrective actions.
Early Alerts & Predictive Insights
Receive instant alarms and notifications for abnormal consumption or faults. Prevent breakdowns and downtime with data-driven predictive maintenance.
Automated Reporting & Compliance
Generate daily, weekly, or monthly reports automatically in Excel or PDF. Simplify audits, benchmarking, and sustainability reporting with accurate, ready-to-use data.
Improved Efficiency & Sustainability
Use insights from EMS to optimize equipment performance, improve production efficiency, and move toward a greener, more sustainable operation.